Customized solutions for efficient processes

Loading systems with frame

Product description

Our frame loading systems combine efficiency and flexibility. They are ideal for medium-sized batches and retrofits. They can be seamlessly integrated into existing infrastructures and are versatile - both for smaller freeze dryers and for production lines with multiple freeze dryers. With an adjustable working height and the option of integrating storage units after the filling machine, they offer a customized solution for various applications.

Our solutions guarantee the highest hygiene standards and maximum safety. Frames can be picked up by an autoclave, and designs with cRABS and washdown meet the strictest safety and hygiene standards. Both semi-automatic and fully automatic frame loading systems offer a perfect balance between automation and manual interaction, allowing them to remain flexible and adaptable without losing efficiency or precision.

Advantages at a glance

Customized solutions

We offer various designs that are carefully selected and adapted to your production requirements.

Semi-automatic or automatic

We offer a balance between automation and manual interaction or a fully automated system without manual intervention.

Optimum loading and integration

Perfect integration into existing infrastructures, suitable for smaller freeze dryers and production lines with several freeze dryers. For swing and slot doors, easy integration of magazines.

Highest hygiene standards

Frames can be accommodated by an autoclave, versions with cRABS and washdown comply with the strictest safety and hygiene standards.

Advanced connection technologies

Together with our subsidiary and loading system manufacturer Motus, we work hand in hand to tailor your lyophilization process to your needs. Discover our extended solutions for frame loading.

Frame buffer

Our innovative frame buffer technology optimizes the entire freeze-drying process by ensuring precise and gentle handling of the vials. The process begins with the careful shaping of the vials (vial formatting). The vials are fixed in a stable frame that enables safe and structured transportation.

The automated use of the frame buffer offers several key advantages:

Precise formatting: The vials are positioned exactly, which ensures uniform and efficient freeze drying.

Robust frame: By using a sturdy frame, the integrity of the vials is maintained throughout transportation.

Smooth transport: The vials are transported quickly and safely to the freeze dryer and seamlessly transferred to the next phase after the process.
 

Deframing System

Automated, for seamless further processing

Our automated deframing system ensures that the vials are efficiently and gently removed from their frames so that they can be easily transferred to the next process phase.

The deframing process proceeds as follows:

  1. Positioning: The vials are transported with the frame onto a lifting platform.
  2. Separation: The lifting platform moves down in a controlled process while the frame remains on top. The vials are thus carefully removed from the frame and follow the lifting platform downwards.
  3. Onward transportation: After removal from the frame, the vials can be transported directly to the next processing stage.

This system guarantees precise and reliable handling of the vials, minimizing the risk of damage and manual intervention in the production process.

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